Advanced New Type Organic Fertilizer Production Line with Energy-saving
The most advanced new type organic fertilizer production line
with energy-saving and high speed is often used to process different
fermented organic into organic fertilizer. it is the latest new type
organic fertilizer production line with high-quality and high-output, it
can meet the demands of high-yields and invironmental-protection
organic fertilizer production line with 30,000tons, 50,000tons,
80,000tons yields and even large yields. it has the rich raw materials
of livestock and poultry waste and agricultural waste, not only created
economic benefits for enterprises, but also made great contributions to
human environmental engineering. Fertilizers will provide organic
nutrients for the crop. It also contributes to the development of
organic agriculture, helping solve a series of problems brought by
modern agriculture, such as serious soil erosion and land quality
decline, environmental pollution and energy consumption caused by heavy
use of pesticides and fertilizers, and loss of species diversity.
Raw materials of advanced new type organic fertilizer production line:
1. Agricultural waste: rice straw, rice bran, and so on.
2. Animal manure: chicken manure, pigs, cattle, sheep dung, etc.
3. Industrial waste: distiller's grains, sugar residue and so on.
4. Domestic waste: kitchen waste, vegetable market and slaughterhouse waste.
5. Municipal sludge: River silt, sewage sludge, etc.
After safe treatment and fermentation, these raw materials are made
into organic fertilizer. Therefore, organic fertilizers contain a
variety of organic acids, peptides and rich nutrients, including
nitrogen, phosphorus and potassium. It not only provides comprehensive
nutrition for crops, but also has a long fertilizer effect. It can
increase and update soil organic, promote microbial breeding, and it
also can improve soil physical and chemical properties and biological
activity.
Major equipment in Advanced New Type Organic Fertilizer Production Line
After the materials are mixed, they are automatically sent out by
the belt conveyor. It is widely used for the mixing, batching and
feeding of 3-8 kinds of materials with the advantages of easy operation,
high material precision, adjustable material ratio, high efficiency,
energy saving, easy installation and mobility.
Fertilizer compost turning machine is used for the turning and
mixing of organic composting raw materials, it is suitable for aerobic
fermentation. The fermenting and dumping of organic wastes, such as
livestock manure, sludge garbage, sugar factory filter mud, dregs cake
and straw sawdust, they are widely used in the fermentation and removal
of water in organic fertilizer plant, compound fertilizer plant, sludge
waste plant, gardening farm and BIS mushroom plant. This compost process
is the essential part in the advanced new type organic fertilizer
production line.
Horizontal mixer is a new generation fertilizer mixing equipment
manufactured by Huaqiang Heavy Industry. It is mainly used for mixing
raw materials of organic fertilizer and inorganic fertilizer production
line. The raw materials can be mixed uniformly, with high speed, which
is not easy to stick and wear resistance. It has the advantages of
compact structure, convenient operation, uniform mixing and convenient
unloading and conveying.
New type organic fertilizer granulator is used for granulate
various organic materials after fermentation. It breaks through the
traditional organic material granulation technology. And do not need to
dry the raw materials. The materials can be granulated at 30%-40%
moisture content. The diameter of the finished product is generally
between 0.3-5mm, granulation rate is above 85%, and the size of the
products can be adjusted by the mixture quantity of material and the
spindle speed. It is especially suitable for the granulating light fine
powder materials. The smaller size material can get higher granulation
rate and better quality products. The new type organic fertilizer
granulator utilize high speed rotary mechanical stirring force and the
resulting friction force to make the powdery material continuous mixing,
granulating, balling, and intensifying inside the machine, to achieve
the granulation of materials.
5. Rotary Dryer
After the fermentation process, the moisture content of organic
materials is about 30% ~ 40%, and the moisture content of the particles
after granulation is generally between 15% ~ 20%, because the fertilizer
quality index of moisture content requires less than 14% and it needs
low temperature drying, which needs drying treatment with rotary dryer,
Therefore, the drying process is an indispensable and important process
in the process of fertilizer production, which directly affects the
output, quality and energy consumption.
6. Hot Stove
Gas/Oil Hot Air Stove, in the drying process and the wet
granulation process, the hot air stove is the necessary related
equipment, which provides the necessary heat source for the drier system
in the whole modern new type organic fertilizer production line with
energy-saving and high-speed.
As a type of dust removal device. It is used for removel,
sepatation and recovery of high concentration dust. The reduction of
short-circuit flow can increase the efficiency of dust removal.
Use dryer together can greatly improve the cooling rate, reduce
labor intensity and improve the quality, further remove moisture, reduce
the grain temperature of fertilizer.
Rotary Screener is mainly used for separating finished products and
return materials, but also to achieve the product classification, the
finished product evenly classified, Granules were screened after
cooling, and the large particles of materials are crushed were
transported into granulator with the sifted powder by the return belt
for re-granulation, and the finished products enter the coating machine
and automatic packaging system for packaging. The machine uses a
combined screen, easy maintenance and replacement with simple structure,
convenient operation, stable running.
10. Chain Crusher
Chain crusher is mainly used for the grinding the block after the
composting fermentation process in the whole organic fertilizer
production line. Because before the granulating process, the large
compost lump materials after the compost process and unqualitfied
granules after granulating process screened by the rotary screener need
to be grinded into smaller powder materials. This type crusher using the
latest technology and high-quality steel, system optimization design,
so it is of large yield and high reliability.
Granules packing machine is used for the quantitative packing of
fertilizer granules. Powder packing machine is used for the quantitative
packing of powder fertilizer. They both consist of automatic weighing
and packing machine, conveyor, sealing machine and feeder, high weighing
accuracy, convenient operation. Packed fertilizer will be stored for
sale. The packing process is the last process in the modern new type
organic fertilizer production line with energy-saving.
The advantages of Advanced New Type Organic Fertilizer Production Line:
1. This production line regards the animal manures and the
agriculture waste as the mainly material. It not only turns the waste
into treasure, but also protects the environment.
2. The whole organic fertilizer production process is centralized
controlled, so this series of fertilizer machines are highly automatic
and easy to operate.
3. Both batching system and packing system are controlled by the
computer, thus ensuring the precision of material batching and
fertilizer packing.
4. It has the high-quality, stable performance, compact process layout, advanced technology, and convenient maintenance.
We will provide the customized service for you according to our
clients’ requirements with design, manufacturing process, installation
guidance, excellent after-sales services. Fertilizer production
equipment plays the important role in the organic planting and breeding,
it can process the animal manure, into the organic fertilizers, not
only solve the problems of organic raw materials sources, but also
improve our environment and get the additional income,
We will provide the customized service with professional and
high-quality technology for you according to our clients’ requirements
with design, manufacturing process, installation guidance, excellent
after-sales services. Fertilizer production equipment plays the
important role in the organic planting and breeding. It can process the
animal manure, into the organic fertilizers, not only solve the problems
of organic raw materials sources, but also improve our environment and
get the additional income.
Here is the sucessful case of our fertilizer production line:
Nissan 200 tons of Organic Fertilizer Combination Granulation Production Lines
Here is the sucessful case of our fertilizer production line:
Nissan 200 tons of Organic Fertilizer Combination Granulation Production Lines
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