How to Start an Organic Fertilizer Production Line

With the  scale of livestock and poultry breeding is increasing, lands in planting area is enlarging, agricultural crops and economic crops production needs to consume large amounts of biological organic fertilizer. however how to start one economic and effective organic fertilizer production line?We are the We are the world top-level organic fertilizer production line manufacturer.manufacturer.  It is very important for the starting an organic fertilizer production line to choose the right organic fertilizer raw materials, suitable location of fertilizer processing factory, high-quality and high-efficiency fertilizer production equipment, right technology of fertilizer production. Let us introduce the details to start an organic fertilizer production line with low cost and high benefits. 

According to the harmless treatment to livestock and poultry manure, processing fermented livestock and poultry manure into biological organic fertilizer by a new technology, this technology has a positive significance for the protection of the ecological environment, improvement of people's quality of life. Our company vision is "Making Agricultural Equipment Manufacture Change Human Life".

First.The raw materials of organic fertilizer raw materials:

Organic fertilizer production line is mainly producing the organic fertilizer that processing different kinds of organic raw materials containing organic matters and other nutrient elements like nitrogen, phosphorus and potassium in plant growth. Due to poor digestion of pig, chicken, cow and other poultry and livestock only 25% of the nutrients can be consumed, while other 75% nutrients in the feed are excreted with the feces, and the scale of breeding industry is constantly expanding, and the manure of livestock and poultry in the breeding base is gradually increasing. So the livestock and poultry manure is the best organic fertilizer raw materials.

Second.The location of the organic fertilizer production factory:

The scale of livestock and poultry breeding is large, lands in planting area is wide, agricultural crops and economic crops production needs to consume large amounts of biological organic fertilizer, however, breeding farm manure treatment has always been a very headache problem, if the company has its own livestock and poultry farms and economic crops planting base, building an organic fertilizer processing factory in the middle of the livestock and poultry farms and crop planting base, not only solve the problem of manure waste, but also can provide a highly efficient biological organic fertilizer, on the premise of self-sufficiency, the most of the organic fertilizer also can bring economic benefits for the enterprise. Achieve many things at one stroke. Organic fertilizer plant cannot be too far away from the farm. Chickens manure, duck excrement and pig manure have large volume, high water content and inconvenient transportation. If it is too far away from the farm, transportation cost of raw materials will increase.

Third.The equipment of organic fertilizer production line:

In the choice of the or fertilizer machine, we should choose the high-quality fertilizer equipment, and supplier should have their own factory, Zhengzhou Tianci is the Top 10 world-class brand organic and compound fertilizer production line manufacturer, annual output is 20,000 tons to 10,0000 tons. Our products including: automatic batching system, fertilizer granulator, crusher, fertilizer mixer, fertilizer dryer and cooler, screener, automatic packing machine and other facilities. All of them has the advantages of low cost, environmental protection, high-quality, high benefits, simple maintenance.

Fourth.The processing technology of organic fertilizer production line:

 
 

1. Fertilizer Compost Turning Machine.  in the production of the bio-organic fertilizer production, set up one fermenting tank is the first step, our company have professional design engineer, so we can provide the accurate compost fermentation production tannk and equipment for you according to your capacity of farm. Add proportional organic substances into the chicken manure raw materials like vegetable waste, garden debris, sawdust, and straw etc for better composting and fermentation. Fermentation time is about 15-20 days. The fermentation temperature should be controlled within 65 ℃. The compost process is aerobic fermentation, it is essential to use the  Hydraulic groove turning machine to turn and mix the organic chicken manure compost pile for the exposure of oxygen, the fermented chicken manure compost has brown or dark brown color, it smells of odors of compost but no dung 

2. Half-wet Material Crusher              

This half-wet material crusher is applied to the grinding the block in the production of organic fertilizer. And crushing size should meet the requirements for granulation. Completely solve the crushing problem of organic chicken manure with high water content, which is a national initiative and has declared the national patent. Shorten the production process of bio organic fertilizer and compost.

3. Horizontal Mixer

The fine powder chicken manure raw materials crushed by the fertilizer crusher need to be mixed uniformly by the Horizontal mixer for the better granulation. The raw materials can be mixed uniformly, with high speed, which is not easy to stick and wear resistance. 

4.  Fertilizer Granulator

The mixed chicken manure raw material is transported into the new type organic fertilizer two in one granulator for granulation after fermentation. We can also choose the new type organic fertilizer granulator, and disc granulator.

5. Rotary dryer/ rotary cooler

The moisture content of the cow manure particles after granulation is generally between 15% ~ 20%, because the fertilizer quality index of moisture content requires less than 14%, so it needs low temperature drying treatment with rotary dryer. And in the drying temperature is not lower than 65 ℃，the cooling process mainly involves the use of wind fans to feed natural air into the cooler through pipelines to cool the granules for the following rapid packing and storage.

6. Hot stove and Cyclone dust collector 

Gas and oil hot stove is used in the dying process providing heat source for the dying machine, the cyclone dust collector is used for the dust extraction to reduce the environmental pollution.
7. Rotary screener
 Granules were screened after cooling, and the large particles of materials were transported into granulator with the sifted powder by the return belt for re-granulation, and the finished products enter the coating machine and automatic packaging system for final packaging. 

8. Chain crusher 

The unqualified chicken manure organic fertilizer granules classified by the rotary screener enter into the fertilizer crusher and are grinded into fine powder for second granulation process.

9. Coating Machine

The coating machine is used n the Top 10 Brands Chicken Manure Organic Fertilizer Production Line In the World for preventing fertilizer granules caking and volatilizing. Coating agent is adhered to the surface of the granule with a powder coating machine or a liquid melting pot. Its coated granules are uniform, round, beautiful appearance and good effect. It is commonly used for the organic fertilizer production line, NPK compound fertilizer production line, and BB fertilizer production line.

10. Automatic Packing Machine 

Granules packing machine is used for the quantitative packing of fertilizer granules. It consists of automatic weighing and packing machine, conveyor, sealing machine and feeder, high weighing accuracy, convenient operation. Packed fertilizer will be stored for sale.

Top 10 brands chicken manure organic fertilizer granulation production line in the world is large-scale and high-output bio-organic fertilizer processing plant. All the equipment of this fertilizer production line has high quality and efficiency. 

We have provided many successful cases for our clients from different countries, like nissan 200 tons organic fertilizer combination granulation production line, 50,000 tons/year new type organic fertilizer production line, and Kenya bio-organic fertilizer production line  and so on. From the visiting site of our factory, fertilizer production line design, to installation guidance and after-sale, we will satisfy every our clients. You are welcome to visit our factory and feel free to consult us if you have any question.