Pig Manure Bio Organic Fertilizer Production Line
The pig manure bio-organic fertilizer production line is processing fresh pig manure and other poultry manure into bio organic fertilizer. Bio organic fertilizer production line including
two main parts: fermentation process and granulation: Hydraulic type
groove turning machine, fertilizer crushers, horizontal mixer, new type
organic fertilizer granulator, rotary dryers, coolers, screens, packing
machines, belt conveyors and other equipment. all these equipments are
meeting the demands of environmental protection and low cost,
energy-saving, high output and high economy.
Production process of pig manure bio organic fertilizer production line:
1.Pig manure half- wet material crusher:
The pig manure after fermented and composted need to be crushed
with NPK inorganic fertilizer and other additives proportioned and mixed
in proportion. According to many years of experience, half- wet
material crusher will crush the pig manure thoroughly, and crushing size
should meet the requirements of fine powder for granulation. which is
not easy to stick to the wall, not easy to block, multi-layer turbulent
chain hammer structure to improve the crushing performance.
Continuous batching scale adopts computer automatic control,
dynamic display of formula, can store multiple formulas, high batching
accuracy, easy production statistics and management.Adopting automatic
batching is the fundamental means to realize strict composition
formulation and avoid the error of manual batching.
This series of horizontal mixer is a new kind of mixing equipment
which made by our company. The machine has the advantages of high
mixing degree and little residue, so that it is suitable for mixing the
organic fertilizer and inorganic fertilizer.
New type Organic fertilizer granulator is suitable for directly
granulation of pig manure after fermentation. Before granulation, it is
not necessary to dry the raw materials and directly add ingredients
after crushing the raw materials to produce spherical pig manure
granules. The raw materials can contain water between 30% and 40% and
the pelletization rate is above 96%.Save the drying process, greatly
reduce the manufacturing cost, the organic fertilizer granulator makes
the fine powder material in the machine to achieve continuous mixing,
granulation, spheroidization, densification and other processes, so as
to achieve the purpose of granulation.The size of the particle diameter
can be adjusted appropriately by the amount of mixed materials and
spindle speed. Generally, the lower the amount of mixed materials is,
the higher the speed is, the smaller the particle size is, and vice
versa. this machine is especially suitable for granulating light and
fine powder materials. The finer the basic particle, the higher the
sphericity and the better the quality.
The drying process is an indispensable and important process in
the pig manure bio organic fertilizer production line and npk compound
fertilizer production line, which directly affects the output, quality
and energy consumption. Because the moisture content of the particles
after granulation is generally between 15% ~ 20%, because the fertilizer
quality index of moisture content requires less than 14% , so it which
needs low temperature drying treatment with rotary dryer.
Drying fertilizer are transported by belt conveyor and feeding
into the rotary cooler, the cooling process mainly involves the use of
wind fans to feed natural air into the cooler through pipelines to cool
the granules for the following rapid packing and storage.
Cyclone dust collector is a type of dust removal device. which
can increase the efficiency of dust removal, increase the down flow of
the section, and increase the residence time of the dust-laden air in
the dust collector, creating more separation opportunities for dust.
The gas/oil hot air stove, in the drying process and the wet granulation
process, which provides the necessary heat source for the drier system
in the whole pig manure organic fertilizer production line with
energy-saving and high-speed.
Granules were screened after cooling, and the large particles of
materials are crushed by chain crusher were transported into granulator
with the sifted powder by the return belt for re-granulation, and the
finished products enter the coating machine and automatic packaging
system for packaging.
Granules packing machine is used for the quantitative packing of
fertilizer granules. It consists of automatic weighing and packing
machine, conveyor, sealing machine and feeder, high weighing accuracy,
convenient operation. Packed fertilizer will be stored for sale.
Due to environmental pressure, more and more pig farms are trying
to change the passive situation.Practice has proved that bio organic
fertilizer production from pig manure for standarding farms is a
relatively effective harmless treatment and resource utilization. pig
manure bio organic fertilizer production line also can produce other
livestock manure, like cow manure, chicken manure and other organic
waste.
Solution Cases:
How to Start an Organic Fertilizer Production Line?
50 Million Tons/year NPK Fertilizer Production Line in Zhengzhou Tianci
Solution Cases:
How to Start an Organic Fertilizer Production Line?
50 Million Tons/year NPK Fertilizer Production Line in Zhengzhou Tianci
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